Đây là một công cụ cực kỳ hữu hiệu cho các loại máy uốn (máy chấn) của AMADA, phần mềm có thể lập trình các bước uốn cho rất nhiều bước uốn khác nhau, dù phức tạp đến đâu. Nó được sử dụng hiệu quả cho các dòng máy chấn AMADA FBD3, FMB, FMB2, HD, HDS, RGM2 series. Phần mềm có thể sử dụng hoàn toàn tự động giúp rút ngắn thời gian thiết kế sản xuất.
________________ Create “Bending data” by Automatic Dr.ABE Dr.ABE--Bend Bend BendCAM BendCAM Create/Edit bending data by manual 0 ________________ ________________ Problem of Bending process Process Setup Process Required stopping Machine stop No need to stop machine Internal Customer of voice machine Is there anyway inspect prototype product by bending software? (Improved machine running by external setup) External SDD & Network SDD & Network How can we bend without process sheet ? (Saving time to make process sheet) How can we avoided re-create all process for the same part ? (Improved machine running) Dr.ABE-Bend / BendCAM How can we make bend data with out error ? (stop the manual work) How can we manage bending schedule at office ? (Equalize bend productivity) Solid Model How can we reduce time to study bend and input value ? (Improved machine running) How can we skill up to new operator ? (Using Solid Model) Dr.ABE-Bend / BendCAM Dr.ABE-Bend / BendCAM Bending Schedule 1 ________________ ________________ Dr.ABE Dr.ABE--Bend Bend (BendCAM ( BendCAM)) concept concept Concept1 : Generate Bend program by Automatic Concept2 : Generate Bend program by Manual Concept3 : Bend feasibility check Concept4 : Transfer Bend Know-How 2 ________________ ________________ What’s Dr.ABE-Bend ? Dr.ABE-Bend(BendCAM) is the software for creating bending data by using 3D drawings data (Solid model) and unfold drawing with bend attribute information. In addition, it is available for accuracy virtual trial with computer graphic, so it is very useful to reduce the trial time. Storage of 3D data Automatic acquisition of which is including 3D data which is including bend attribute information . bend attribute information . Automatic generation of bending data Automatic Automatic storage storage of of bending bending data. data. Sheet Works for Unfold AP100 + SDD Server Dr.ABE-Bend(BENDCAM) HDS-AMNC 3 ________________ ________________ Auto / Full Auto Auto / Full Auto function The 3D data newly stored in the SDD server is automatically acquired. and bending data is automatic generated by Dr.ABE-Bend. Load parameters ➢ Machine ➢ Condition of automatic generation ➢ Tool data ➢ Tooling priority Calculation of bend data ➢ Selection of Tools ➢ Automatic generation of bend order ➢ Automatic generation of tool layout ➢ Automatic generation of machine data Stores data Stores data Load bend model file 4 ________________ ________________ What’s Manual operation ? Three screens are shown as same as Bend-Skilled operator like as Tool layout, Bend sequence & Back-gauge, 3D simulation. Orthographic CAM Utility bar Tool selection / Tool layout creation Bend sequence / Back-gauge Specification display Simulation 5 ________________ ________________ Setup sheet Dr.ABE-Bend Pats information Tool layout Bending data BendCAM Pats information Bending data Tool layout Useful for other bending machines 6 ________________ ________________ Failure / Warning detail display Save Bending data and NG reason Failure / Warning detail display by Dr.ABE-Bend SDD Dr.ABE-Bend AMNC Press brake Support to Bending operator with the viewer function of the reason when they make bending data 7 ________________ ________________ Bending schedule management Load schedule data on AMNC Out put Setup sheet with bar-code for several parts 8 ________________ ________________ Multiple parts batch tool setup (Option software) The software was developed with new concept for drastically reducing the tool setup process of stage bend processing. The stage bend tool layout that will be shared among multiple work pieces are created automatically. The work pieces will be grouped by either the automatic grouping function (by user parameter) , or by the manual grouping function (by batch setup function). The bending data for batch tool setup will be utilized either with “bending setup sheet with bar codes”, or with “bending schedule function”. Current Setup is required for each parts. When part is changed, from A to B, new setup is required for the part. Multiple parts batch tool setup Reduce setups by common tool layout created automatically for several parts. Part- A Part- B Part- C Part- D Change setup Change setup Change setup 9________________ Digital Factory Layout Programming room Programming room Programming room Programming room ________________ ________________ Sequence of programming Create Create Create Create unfolding unfolding unfolding unfolding Definition Definition Definition Definition Definition Definition Definition Definition for for for for for for for for Unfolding Unfolding Unfolding Unfolding Unfolding Unfolding Unfolding Unfolding Create Create Create Create unfolding unfolding unfolding unfolding Verification Verification Verification Verification for for for for for for for for unfolding unfolding unfolding unfolding unfolding unfolding unfolding unfolding Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Bend Bend Bend Bend Bend Bend Bend Bend Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Dr.ABE_ Blank Blank Blank Blank Blank Blank Blank Blank Production Production Production Production Production Production Production Production ________________ ________________ Sample part drawing Sample part drawing Sample part drawing Sample part drawing 100 100 4-Φ6 ________________ ________________ Unfolding Dr.ABE_Bend Automatic Automatic Automatic Automatic Bending Bending Bending Bending programmin programmin programmin programmin g Bending Bending Bending Bending Judgment Judgment Judgment Judgment Judgment Judgment Judgment Judgment ________________ ________________ Benefit of Bend/Cam Drawings Read Shop Floor Sequence Bend Layout Tool BG Depth Posi Machine Setup Setup Tool Bending ベンドCAM ベンドCAM ベンドCAM ベンドCAM BEND/CAM BEND/CAM BEND/CAM BEND/CAM ベンドCAM ベンドCAM ベンドCAM ベンドCAM Machine Setup Setup Tool Bending Short Process Time Office Shop Floor ________________ ________________ Efficiency of Dr.ABE_Bend Unfold head by Factory Sequence Bend selection Tool X Y value value Machine set-up Set-up Tool Bending ベンドCAM ベンドCAM ベンドCAM ベンドCAM Dr.ABE_Bend Dr.ABE_Bend Dr.ABE_Bend Dr.ABE_Bend ベンドCAM ベンドCAM ベンドCAM ベンドCAM Machine set-up Set-up Tool Reduce lead time by external set-up Office Office Office Office Factory Factory Factory Factory Bending ________________ ________________ Unfolding Dr.ABE_Bend Automatic Automatic Automatic Automatic Bending Bending Bending Bending programmin programmin programmin programmin g Bending Bending Bending Bending Judgment Judgment Judgment Judgment Judgment Judgment Judgment Judgment ________________ ________________ Solid view of product ________________ ________________ Efficient of Dr.ABE_Bend New New New New production production production production by by by by 5 5 5 5 lot lot lot lot Unfold by brain ・Bend ・Tool ・Tool ・X value select layout Sequence Y value Input program 46464646 min min min min 18181818 min min min min ・Set-up ・Tool set-up machine ・Trial ・Bending bend 46464646 min min min min ・Set-up ・Tool set-up machine ・Trial ・Bending bend ・Reduce ・Increase set-up production time time Reduce Reduce Reduce Reduce min min min min 28282828 ________________ ________________ Material:SECC Thickness:1.0mm size:905 Blank Blank Blank Blank